Die Casting Services

pressure Die Casting Services

Mulan MFG is a Chinese manufacturer specializing in metal die casting services. Provide one-stop customized die casting parts processing solutions. Participated in the development and processing of more than 1,000 die casting parts projects worldwide, in different industries in more than 30 countries.
We have strong processing resources for die casting services and have passed ISO9001-2015 and TS16949 certification. We are committed to providing customers with the highest quality alloy die castings processing services, and one-stop solutions to the processing problems of complex die casting parts. With the cooperation of advanced automatic die casting equipment and experienced die casting expert team, we are in the industry’s leading die casting company.

Advanced die casting company completes all work internally.

We are  industry leading die casting China factory with advanced automation technology. From die casting mold design, die casting mold processing, die casting parts design, die casting production, precision CNC machining, assembly and testing, and packaging and transportation, all die casting China processing processes are completed in our internal workshops.

As a professional die casting china company, we carry out quality control on every link, automatic robots and monitoring systems have obtained the maximum production efficiency and minimum waste of resources for us, and provided the largest technical support services to our die casting china and international customers . Solving problems for customers is our core value.

focused on die casting parts processing for 12 years.

Provide the most efficient production solutions at the most competitive factory price, and provide the most reliable quality and after-sales service. There will be absolutely no cutting corners to reduce costs.

The professional technical team of a die casting company will monitor the processing process of pressure die casting parts and pass reports. Share work progress with you.

Relying on a wealth of technology to establish a huge supply network on a global scale, a professional pressure die casting technical engineering team is ready to contact our die casting china and international customers at any time to understand detailed product requirements and characteristics, formulate complete die-casting processing solutions, strictly control quality risks and deliver on time High-quality die-casting products.

Excellent Die Casting Services ability

aluminum alloy die casting Services

Light weight, superior, brilliant erosion resistance, multi-purpose electrical and warm conductivity products, materials are harmless to the ecosystem and can be reused. 

We provide aluminum die casting services that favor the die casting china and international customer, car wheels, radiator gear, electronic parts, power connectors, correspondence equipment, electrical enclosures and so on.

zinc alloy die casting Services

Mulan MFG, the world class die casting company provides die casting china and international customers services with high strength and high warm conductivity, it may very well be manufactured by cold framing and has a smooth surface. 

Zinc alloy die-casting parts are frequently utilized in: automotive circuit parts, controller components, household door handles, toys, miniature models, and so on.

magnesium alloy die casting Services

With high electrical conductivity and warm conductivity, it is generally utilized in slight walled parts. Magnesium alloy die casting parts have extremely top notch steadiness and dimensional accuracy to match the requirement of die casting china and international customers.

Magnesium alloy die casting parts are regularly utilized in: electronic hardware, clinical gear, power line connectors and research facility gear embellishments.

Quality Control Of
die casting parts

Strict quality control is Mulan MFG’s corporate life. From raw materials to product packaging and transportation, every link is under our supervision, ensuring that 99% of high-quality pressure die casting parts are delivered to die casting china and international customers.

01. Mold design

Use software (FMD) to simulate material flow test and test mold performance.

02. Mold material inspection.

Choose high-quality mold steel to manufacture according to product die casting china

and international customers requirements and quantity.

03. Mold size control

The accuracy and surface finish of the mold are inspected through CMM.

04. Initial inspection of rough products

Carry out size inspection according to product design to prevent insufficient processing or design defects.

05. Internal inspection of materials

Use ultrasonic and magnetic powder to detect whether there are cracks inside the product material.

06. Surface treatment inspection.

Detect surface treatment results and edge burrs.

Looking for reliable die casting company in china

Rapid Responsivedie casting Services Mulan - MFG

In order to meet the needs of many customers for rapid prototyping of metal projecting, Mulan MFG, your die casting company has established a high-speed metal projecting technical team. We provide customers with small batch precision metal projecting services and aluminium die casting services. Suitable for early product development, testing product functionality, and equipment replacement parts.

Fast aluminium die casting services are our business focus. With our professional mold design team and processing team, we can build precision die-casting molds in a short period of time and conduct mold testing immediately. The internal mold workshop pressure die casting

and conducts mold processing 7*24 hours. And accept small-volume product orders for rapid production.

Mulan MFG has focused on precision metal die-casting and aluminium die casting services for more than 15 years. It has established good cooperative relations with many customers, participated in many pressure die casting product development projects and mass production. This is one of the reasons for choosing Mulan MFG.

Advantages of Mulan MFG
die casting Services

  • Have strong metal projecting resources, professional aluminium die casting services and pressure die casting parts production line, and refuse to cut corners.
  • Rich experience and excellent technical level, leading the industry.
  • Professional product development work to help customers save time and solve complex problems.
  • One-stop metal die casting services manufacturer, owning Mulan MFG will own the entire industry.
  • To ensure the safety of customer funds, good reputation protection, used to assume responsibility.
  • Communicate promptly, deliver on time, and provide authoritative data reports.
  • Reasonable price, real Chinese metal die casting factory quotation.
  • Professional English online team, 7*24H provides immediate technical solutions. 

How To Calculate Of Custom Die Casting Parts Cost?

Die casting parts cost Description

Alloy die casting parts services is a precision casting method that uses high pressure to forcibly melt metal alloys into a metal mold with complex shapes. Most die casting parts are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys.

The manufacturing of metal die casting parts has been widely used in many industries. High-efficiency manufacturing and high-precision alloy die casting parts are the key to low-cost products. A higher investment in a set of die casting parts molds can obtain hundreds of low-cost high-quality alloys. Die casting parts are very cost-effective for manufacturing companies.

In this article, the team of Mulan MFG will analyze the calculation method of metal die casting parts cost for you, understand the calculation level, items and methods of the cost of non-ferrous die casting parts, and better look for competitive alloy die casting parts manufacturers in China, and Help you negotiate costs.

Zinc alloy die casting connector
Aluminum alloy die casting junction box

composition of customized die casting parts Cost 

Among Chinese die casting parts manufacturers, the method of itemized accounting is usually adopted to show more accurate and reasonable cost calculations in the form of centralized quotation.
If you plan to carry out a project of custom alloy die casting parts, please pay attention to this formula:

Holding down of the die casting parts cost

The formula for calculating of die casting parts cost.

These costs are very critical, and each item carries a high quality risk. In other words, these steps are the key to the manufacture of die casting parts.

Many die casting parts manufacturers offer high prices because they take these core steps. This very good, do not hesitate to increase its own cost, strictly follow the quality system to ensure the high quality of the product.

die casting parts Processing cost

Mulan MFG’s professional die casting parts manufacturing team recommends that if the budget is sufficient, please do not over-save these processing costs, because these steps are essential in the parts manufacturing process.
If these die casting parts cost are reduced indefinitely, manufacturers may cut corners to balance costs and ensure their own profits, resulting in a large number of defective products, affecting your product delivery, and causing a huge impact.

- Die casting parts mold clamping cost

The structure of the die casting parts mold is generally divided into two parts: a movable mold and a fixed mold. Two cavities are formed. When combined, a complete product cavity is formed. The metal solution is injected into the cavity through high pressure. After cooling, we get For die-casting parts that match the cavity, different products use different die-casting equipment, and the locking force of the mold is different, so the costs incurred in the die casting parts process are also different.
Generally speaking, according to different pressures, there will be a stepped die casting parts clamping cost, and different materials will also affect the die casting parts clamping cost, but the difference is very small.

Die casting machine (Ton)Copper alloyAluminum alloyZinc alloy
25 Ton10.8

* This chart is an estimated cost, the specific quotation is still based on the actual product, and the quotation unit:  ¥ / each time the mold is closed

- Die casting parts cost - smelting

In the manufacturing process of die casting parts, the metal raw materials need to be melted so that the metal solution can be injected into the mold cavity. Different materials and melting methods will affect the cost.
The process of melting the raw materials of die casting parts is one of the most critical issues. Mulan MFG’s professional die casting parts manufacturing team can solve quality problems such as pores, hard spots, and stable chemical composition through high-quality alloy melting technology. Strictly follow the GB/T8733 standard for concentrated melting of high-quality metal ingots. Refining, degassing, slagging, etc. should be done well to prevent excessive product impurities from affecting the quality of die casting parts.
Mulan MFG has advanced alloy die casting parts manufacturing production lines, generally graphite crucibles and cast iron crucibles are used in resistance furnaces, induction furnaces, and natural gas furnaces.

- The price increase of the complex parts of die casting parts

In response to this problem, many customers do not understand why there is an increase in the price of complex parts when the parts quotation is suppressed, and in many cases these price increases seem to have no reason, just like imagination.

Would the die-casting parts manufacturer offer such a price? Will this not make customers lose their sense of trust? Wouldn’t it let competitors take away customers with low prices?

What the Mulan MFG team wants to tell customers is that this is a very interesting thing, and it is a very reasonable and unavoidable reason.
Because technically superior die-casting parts manufacturers will evaluate the structure and production details of the product during the quotation process, and design a reasonable mold design.

Generally, the price increase of complex parts is caused by the complex structure of the mold that requires one or more sliders. The mold requires a wealth of technical experience. The increase in the price of complex parts can prove that the die-casting parts manufacturer has fully evaluated the product, and the rich experience has formulated a quality disposal plan, and is confident that it can complete the manufacturing of the parts. You know, these own technical analysis processes cannot be done by small companies or new-born factories.

Therefore, if your supplier proposes a price increase for complex parts, please analyze the rationality and seek reasons. This means that your manufacturer has analyzed and studied your product well and made a disposal plan in advance.

  • Die casting mold structure with oblique pin slider
  •  Die casting mold structure with hydraulic core pulling
  •  Die-casting parts need to be placed with inserts
  • The shape is complex and difficult to form

- Special requirements for die casting parts

There are a lot of special requirements when applying die-casting parts in many industries, and each industry is different, and manufacturers are also full of challenges. They fully consider the customer’s product needs and provide reasonable solutions before signing the contract. It is the basic condition for a high-quality manufacturer.

It is necessary to rationally analyze the necessity of requirements and eliminate manufacturers who are unable to solve these complex special requirements for you. After all, some industry-leading technology manufacturers treat special requirements from different perspectives.

Mulan MFG has focused on the manufacture of metal die-casting parts for more than 18 years. Advanced equipment and rich technical experience allow us to provide customers with a complete one-stop customized die-casting parts service, including: tightness, surface smoothness, material density, material type , Pressure parts, stress parts, decorative surfaces and other specific requirements.

Generally speaking, the price increase for special requirements is a 30% increase in the cost of mold clamping as a reference.

Calculation method of material cost of die casting parts

The chemical composition and physical properties of our die-casting parts can meet GB/T9438-1999, JISH5202-1999, ASTMB108-03a, GB/T15115-1994, JISH5302-2006, ASTMB85-03, EN1706-1998 and other standards.

Die casting material price = material unit price × material consumption quota + management fee and profit.
Loss rate: copper alloy castings 7%, aluminum alloy castings 5%, zinc alloy castings 6%, magnesium alloy castings 3%.

Calculation of defective product rate of die casting parts.

Generally, manufacturers will budget the defective product rate at 5%-10%, and carry out over-budget production in advance to prevent insufficient product quantities.

other expenses for die-casting parts manufacturers

- Operating costs

5% Manage the production process, monitor the quality inspection process, the loss of tools, packaging materials and all expenses.

- Labor compensation

3% of the salary of the manufacturing team.

- Taxation

17% of enterprises are taxed according to law.

- Profit

10%-15% Normally we maintain this 15% profit growth.

What is die casting services?

The molten metal solution is injected into the metal cavity through high pressure, and a large number of complex metal components are produced according to the specific structure of the mold.
Generally speaking, for metal alloy products with complex structures, die casting is a reasonable processing process. Using hard steel to make complex cavities will increase the service life of the mold. High-quality products can be copied in large numbers.
The versatility, quality stability and accuracy of the die casting process have been widely used in various industries.

The difference between die casting and other casting?

Contrasted to other casting processes, die casting processing is more restricted in the selection of materials, fundamentally light alloy materials, including aluminum alloys, magnesium alloys , and zinc alloys. 

Since in the precision metal cavity, the product acquired is more precise, the surface is more great, the thickness of the item is additionally good, and there are not many pores. 

There is basically no need for extra processing, however different processes require crushing the feed port or surface shot impacting or cleaning. Significantly further develop productivity and save costs along the aluminium die casting services

How die casting services Works?

1. Mold design:

As indicated by item necessities and shape structure, make a plan for the cavity of a high-strength metal form with a smooth surface and mimic the production cycle to advance the quality and steadiness.

2. Mold processing:

Utilize high-accuracy cnc machining focus to engrave the planned shape hole with hard metal unrefined components, incorporating items with extremely complex structures.  

3. Die-casting processing:

utilize high-pressure gear to infuse liquid metal solution into the metal pit to fix the locking of the form and the sliding mold. Commonly we decide to utilize numerous depressions in the form plan, which can further develop creation and assembling effectiveness. 

4. Product processing:

Subsequent to acquiring the item, we perform cnc machining, surface treatment, heat treatment, and so forth as per the tweaked item prerequisites. 

5. Packaging:

Sensible and safe bundling permits aluminium die casting services clients to get the most acceptable items.

Is Die Casting A Cheap Process?

Die casting  is one of the most conservative and speediest framing measures. The benefits of this production process are that a huge number of castings can be delivered generally rapidly by relatively only one form. All parts created have a uniform quality and include somewhat low unit costs.

What Products Does Die Casting Produce?

In fact, die-cast parts  can be found in numerous things; you are likely ignorant that they are produced from the die-cast metal. Locks and gears are common completed products. Different models are snares, toys, door handles, pumps, power tool housing, golf clubs and general designing castings

Fields of Application?

Most usually, die cast parts are made for the automotive industry, for example, wheels, blocks, chamber heads, valve squares and manifolds. This area represents around 84 % of the castings produced by German foundries. The utilization of aluminum parts prompts a decrease in the heaviness of the vehicles and consequently to a decrease in fuel utilization. What’s more, there are different businesses in which pass on cast parts are utilized in the field of Aerospace, Domestic Appliances, Furniture, Power Tools, Electronics, Machinery, Lighting Technology, later on, different ventures such as electromobility will hold any importance with foundries. This offers huge potential for light metal projecting.