Investment Casting Services
- Annual output of 2,000 t of stainless steel investment casting parts
- Investment casting parts Casting capacity range: 0.025 inches to 6 inches.
- The min wall thickness is 0.02 inches.
- Investment casting rapid prototyping in 2-3 weeks.
- Delivery after 100% strict quality inspection.
- Provide investment casting parts solutions within 24 H.
- Rapid prototype investment casting through 3D printing.
Precision
Investment Casting Services
Mulan MFG has a professional metal investment casting services production line, focusing on precision stainless steel investment casting parts for 15 years. We understand that high-quality products, competitive prices and fast delivery times are very important to customers. By controlling every processing link of investment casting services, we can achieve a processing method of excellence, eliminate cost waste and improve quality.
- Low-cost investment casting mold.
- Can manufacture precise and complex parts.
- High-efficiency automatic Investment casting process.
- Excellent surface finish.
- Greater freedom of design for casting parts.
- One-stop metal investment casting services
Investment casting services(also known as lost wax casting services), as the most widely used casting process, has the characteristics of low cost, high reproducibility, perfect surface and high design flexibility, which is suitable for the requirements of various industries. The investment casting company can save you the unnecessary precision machining and engraving costs and materials. Through innovative design and precision mold processing, a linear tolerance of ±0.005 inches can be achieved.
And investment casting is a good substitute for precision machining and welding components. Many components are combined to achieve high-efficiency production, and can provide higher precision effects and reduce the complexity of parts manufacturing.
Mulan MFG is a leading investment casting manufacturer in the industry, focusing on: silica sol casting, lost wax casting, water glass casting and other different investment casting processes, with an annual output of 2w Ton of precision castings.
We can produce prototypes of cast parts with a diameter of 800mm*800mm and a weight of up to 500kg, and we can accept large-scale orders of more than 1.500.000 pieces, and rapid casting prototypes with only a few pieces, as well as complex structural design and demanding quality requirements.
Passed ISO 9001-2015 certification and TS16969, the product sales network covers 30 countries,
3000 buyers from all over the world choose Mulan MFG Precision investment castings and obtain economic benefits from them.
Please contact the Mulan MFG foundry team for a metal investment casting services solution that will benefit you.
You can decide to buy or use it as a commercial reference.
Investment Casting Services ability
- silica sol casting services
- lost wax casting services
- water glass casting services
Stainless Steel Investment casting services
A steel alloy with iron and chromium as the main parts, solid and sturdy, solid corrosion resistance, hardened steel investment casting parts are broadly used in terrible conditions, like synthetic plant equipment, refining equipment , kitchen equipment, clinical equipment, metropolitan framework Facilities (rubbish cans, telephone poles, and so on.)
Copper Alloy Investment casting services
Copper alloy precision casting is an antiquated metal with solid flexibility, magnificent warm and electrical conductivity, light weight and solid, simple to measure, broadly utilized in: pipe fittings, sensor parts, electrical equipment, electronic accessories, and so on.
precision investment casting tolerance
The reasonable configuration of investment casting process details in Mulan MFG can help your product accuracy rise to a higher level.
investment casting services linear tolerance
*The standard linear tolerance of investment casting process is: ±0.15mm / per inch
| Size | standard tolerances | our best tolerances |
|---|---|---|
| ≤12.7mm | ±0.20mm | ±0.10mm |
| 12.7mm - 25.4mm | ±0.30mm | ±0.20mm |
| 25.4mm - 50.8mm | ±0.40mm | ±0.25mm |
| 50.8mm - 100mm | ±0.80mm | ±0.50mm |
| 100mm - 150mm | ±0.80mm | ±0.50mm |
| 150mm - 200mm | ±1mm | ±0.70mm |
investment casting services geometric tolerance
*All standards must be matched with actual product design and structure.
| name | standard |
|---|---|
| Straightness, roundness, positioning (hole) | ±0.13 mm /per inch |
| Concentricity | 0.10mm |
| edges and corners | ±0.5° |
| Blind holes and slots | deep ≤ 9.5mm （Feature diameter or width Max 9.5mm） deep ≥ 9.5mm , （Feature diameter or width Min 9.5mm*2） |
| Flatness | 3mm thickness - 0.30mm Flatness 6mm thickness - 3mm Flatness |
| Wall thickness | Min 3mm thickness |
China Precision investment casting services
Investment casting process can achieve a very smooth and flat product surface effect, usually better than 125 microns, depending on whether the wax model or other fusible polymer materials outside the refractory slurry inclusions are smooth and delicate, usually most investment castings The outer surface of the part does not require excessive processing.
We rely on advanced casting equipment to provide a full range of precision investment casting services, internal non-destructive testing, heat treatment, sophisticated process, automated wax stringing and other technologies. We ensure the efficient operation of the investment casting process, simplify the investment casting process with cutting-edge digital technology, save manufacturing costs and time costs for customers, and deliver high-quality metal castings on time
Why choose Mulan MFG For
Investment casting services?
As a leading investment casting company in the industry, we will bring cost-effective precision casting services to our customers.
Mulam MFG, your investment casting company have an experienced team of experts in investment casting services, ready to connect with you on the production solutions of precision lost wax casting parts, helping you change design defects, optimize casting efficiency, improve product quality, reduce investment costs, etc., and make the best The right decision for you and the product.
Our unparalleled high-efficiency service will save the investment casting china and international clients time and the money. We are proud of delivering products on time and good customer service and communication.
We rely on advanced casting equipment to provide a full range of casting prototype manufacturing, internal non-destructive testing, heat treatment, sophisticated process, automated wax stringing and other technologies. We ensure the high-efficiency process operation of investment casting foundry, using advanced digital wax model technology, saving investment casting costs and time costs for customers, and delivering high-quality metal castings on time.
- Weight: 0.015 kg-50 kg
- Minimum tolerance: ±0.3mm
- Any complicated structure.
Precision Injection Wax Patterns
Many times, investment casting china and international customers require investment casting products to be more accurate and durable, and meet the most stringent international quality standards, especially in the aerospace and medical equipment industries. You don’t need to worry, Mulan MFG has participated in investment product procurement projects of hundreds of companies around the world, has delivered more than 80,000 tons of products, and maintains a good business relationship with supply cooperation. It is a manufacturer to many well-known Investment casting china and international companies in the aerospace, home appliances, chemical, consumer goods, electronics, guns, food, HVAC, marine, military, optical, railway, entertainment, security and telecommunications industries.
Mulan MFG investment casting company can achieve a very smooth and flat product surface effect, usually better than 125 microns, depending on whether the wax model or other fusible polymer materials outside the refractory slurry inclusions are smooth and delicate, usually most of the The outer surface of investment casting parts does not require excessive processing.
It is worth mentioning that the investment casting process will not cause an obvious parting line, which is different from sand casting and die casting which are composed of more than two metal models, so there will be an obvious parting line.
- Surface Finish: Ra1.6
- Sandblasting
- Polishing /
- Electrolytic Polishing
- Pickling Passivation
According to the customer's casting product requirements, unique customized text or other features can be created on the product surface, including:
- LOGO
- text
- patterns
- symbols
- slots
- holes, etc.
Investment casting molds have very high economic benefits, with very little mold loss and no complicated maintenance and maintenance. Aluminum alloy materials are usually used, and high-efficiency precision CNC machining is used. It can be completed in the fastest two days, the most industry-leading casting The company, Mulan MFG, accepts rapid prototyping investment casting processes for a dozen small batch products, and uses 3D printing wax patterns, which are widely used in digital investment casting technology. Significantly save the cost of casting molds.
- Free parts Design
- Free Maintenance
- 1.000.000 Pieces molds Life
- 7 Days Rapid casting prototype Manufacturing
Mulan MFG has a wealth of investment casting technology and professional knowledge, can help customers design product structure, combined with strong investment casting foundry manufacturing capabilities, combine multiple components for integral casting molding, and weld multi-component wax molds into a whole. Investment casting, instead of traditional welding and riveting assembly, saves costs and improves efficiency.
- Functional Components
- Free Development Samples
- Function Test
- Free Installation
- Internal mold design and processing department.
- Precise aluminum molds create precise wax models.
- Wrap 7-10 layers of ceramic shell outside the model.
- Dry for 7 days.
- Dewaxing at 1000F-2000F temperature.
- Liquid metal is filled into the ceramic cavity.
- Strictly control the flow rate and temperature of the molten metal.
- After cooling, carry out CNC automatic splitting of the shell.
- Grinding, pickling, heat treatment.
- Precision CNC machining into the final product.
investment casting services case studies
It actively provides a full range of precision casting services.
china investment casting companyHow to precision investment casting company working?
- Internal mold design and manufacturing department.
- Precise aluminum molds create precise wax models.
- Wrap 7-10 layers of ceramic shell outside the model.
- Dry for 7 days.
- Dewaxing at 1000F-2000F temperature.
- Liquid metal is filled into the ceramic cavity.
- Strictly control the flow rate and temperature of the molten metal.
- After cooling, carry out CNC automatic splitting of the shell.
- Grinding, pickling, heat treatment.
- Precision CNC machining into the final product.
As per product requirements and shape structure, investment casting companies create a design for the cavity of a high-strength metal form with a smooth surface, and recreate the production process to enhance the quality and security.
Utilize high-accuracy cnc machining focus to imprint the designed mold cavity in hard aluminum alloy, including products with extremely complex constructions.
Utilizes high-pressure equipment to infuse liquid wax solution into the metal cavity to fix the form and lock the sliding mold. Following a couple of moments of regular cooling, a complete wax model is acquired.Your investment casting company, Mulan MFG can depend on 3D printing to make a complete force model, which is appropriate for rapid prototyping and saves the costs.
Different wax molds are welded into a “tree”, allowing the metal answer to stream into the shape cavity in stages. The investment casting company puts the entire wax shape together into the ceramic slurry, by and large partitioned into multiple times, and keeps on drying to make the thickness essentially 10mm.
Through high temperature, the wax in the wax form gathering is condensed to hold the total earthenware cavity.
The liquid metal solution is gradually brought into the earthenware cavity. This cycle is basic to prevent the artistic cavity from overheating and detonating or the stream rate is too quick to even consider making the product have quality risks like pores.
Destroy the ceramic cavity on a superficial level, very much like eating an orange, and get the complete investment casting product inside.
The product is divided from the “tree”, and the surface is shot blasted and pickled for a long time to remove burrs and oxide layers.Make the product look more beautiful.
The investment casting company carries out professional solid solution heat treatment on the product to increase product performance.
According to product design and use requirements of investment casting china and international standard, precise numerical control processing is performed. The minimum tolerance is ±0.01mm.
What is the investment casting services?
Investment casting services are likewise called lost wax casting services. It is an accurate casting process. It is broadly utilized in strong aspects and complex empty parts. It is reasonable for metal parts made of different composites. It is regularly utilized for castings with complex constructions and requesting performance requirements. It is a truly sensible casting technique for unique instruments. Investment casting has a serious level of plan adaptability and can undoubtedly project dark alloy products with holes, strings, notches, and complex constructions. Furthermore, eliminate part of the auxiliary handling part, saving expenses of Investment casting china and international clients.
What is the difference with other casting processes?
- Wax molds of investment casting products are shaped in aluminum molds, which can make complex constructions without influencing the progression of liquid metal.
- Metal projecting can viably eliminate abundance air through the tree-formed parts during the casting process, and no air openings will show up.
- The surface of the ceramic cavity is extremely smooth and air-porous, which can guarantee that the outer layer of the metal projecting is smooth and liberated from pores in the wake of cooling.
- Investment casting can replicate top notch castings in huge amounts with exceptionally high effectiveness, and keep a reliable appearance and smooth surface.
- Different from sand casting and die casting,investment casting can utilize 3D printed wax examples to produce fast prototype projecting parts.
Advantages of investment casting？
- Low-cost investment casting mold.
- Can manufacture precise and complex parts.
- High-efficiency automatic Investment casting process.
- Excellent surface finish.
- Greater freedom of design for casting parts.
- One-stop metal investment casting services
our blogs & news
Yes, we are a manufacturer with ISO9001-2015 quality standards, advanced equipment and a complete supply chain, and a one-stop service manufacturer focusing on custom metal product processing.
Of course, Mulan MFG has a team of experienced technical experts. In many cases, our customers only have ideas but no reasonable design models. We can survey and design according to customer requirements or existing samples.
Generally, the processing of metal parts will follow the DIN 2768f standard, and the plastic products will follow the 2768m standard.
- Tolerance Range: ±0.008mm～0.010mm
Cylindrical Circumference 0.01mm/100mm - End Face Flatness 0.02mm/200mm
Thread Pitch Accuracy 0.06mm/300mm - Roughness: Ra0.8
- International Tolerance Level: IT6-IT8
- Outer Circle Accuracy 0.005-0.01mm
- Surface Finish After Grinding Machine Can Reach Ra0.4
Please mark more detailed tolerance standards on the product design plan and technical requirements, which is very important.
1. Review the product design and check whether all size requirements are reasonable and clear.
2. Develop detailed production plan and manufacturing process plan
3. Control the manufacturing links where quality risks may occur.
4. The initial raw materials are inspected and the material report is reviewed.
5. Three dimensional inspections at the initial, mid and final stages to ensure that the products meet quality requirements.
6. Final surface inspection.
7. Packaging inspection.
All quality inspection processes are in line with ISO9001-2015 standards.
1) Western Union for samples cost or very small order
2) 100% T/T in advance when amount less than 1000USD
3) 50% deposit, 50% balance by T/T before shipment when order amount from 3000USD to 5000USD.
4) 30% deposit, 70% balance by T/T before shipment when order amount over 5000USD.
5) L/C payment term for big amount order is acceptable.
30% advance payment to start project production.
If there is a mold, a 50% advance payment of the mold cost is required.
After the product inspection report is passed, 40% and the balance of the mold will be paid.
30% of the balance payment is paid before the product is shipped.
Of course, we have a professional freight forwarding department that can solve all international transportation problems, including sea, air and express.
Yes, we opened the agency cooperation model to many large international trading companies in 2018 to provide the most competitive services for local customized metal parts. Agents can enjoy very preferential discounts and do not need to worry about product quality issues. .environment and use requirements of the product.