Metal Casting Services
- Low cost metal casting molds manufacturing.
- Precision metal casting dimensional tolerances.
- Strong catalog of metal materials.
- One-stop metal casting manufacturer services.
Metal Casting Services
The metal casting services is the process of injecting molten metal into the cavity mold of the product under design, and the metal solution is cooled and solidified to create metal casting parts. According to the form of the mold, it can be divided into: metal sand casting, metal investment casting, and metal die casting.
This is an “additive” metal forming process, which is different from other precision machining that uses metal plates or bars. Metal casting parts have very high economic benefits and low-cost advantages, and can quickly obtain the expected part shape, which is suitable for Used for all metal materials.
Mulan MFG is a China metal casting supplier specializing in industrial parts. It has been engaged in metal casting services for more than 30 years, focusing on the manufacture of customized precision metal casting molds, providing global buyers with the most reliable casting technical services and real Chinese metal casting foundry quotations.
Our expert team will provide professional metal casting technical guidance to buyers’ products according to the material, size, shape, structure, and application scenarios of the product design, and recommend the most reasonable and valuable metal manufacturing process , Buyers will benefit from our professional metal casting.
From metal casting molds design, metal casting, precision CNC machining, assembly and testing to product delivery, we are reliable one-stop metal casting manufacturer in China. All processes are completed in-house by our metal casting company to ensure that we provide you with traceability Quality assurance and credibility.
We are have the ability to undertake large-volume and complex-structure metal casting supplier, and face your demanding quality requirements.
Metal Casting Services ability
It is usually a process in which low melting point materials such as wax, plastic foam, and 3D printing are used to create the shape of the product. Through the steps of shell making, dewaxing, drying, casting, and cooling, the liquid metal material is formed into the structure of the target product.
This is an ancient casting method. Through modern industrial progress, we can achieve very accurate customer product design, economical and efficient. It is one of the widely used metal casting processes.
The liquid metal material is injected into the product metal casting molds through high pressure. After a few seconds, the cooled product is ejected to complete the product manufacturing process.
Although the cavity mold requires a relatively high investment, in the mass production process, the cost of the product will be greatly reduced, and a very ideal smooth surface and precise shape structure will be obtained. It is the best for large quantities of aluminum, magnesium, zinc and other alloy products.
The widely used metal casting process involves mixing special sand and resin and wrapping metal (usually aluminum or wood) cavity metal casting molds to obtain the outer and inner cavities of the product with sand as the main body, and inject liquid metal materials Inside the cavity, the cast product is obtained after cooling. The sand casting process has few restrictions on materials, and the surface is not as beautiful and smooth as investment casting.
One-Stop metal casting company
On-Demand Material solution
Selecting reasonable metal materials for metal casting parts in all walks of life needs to consider these factors.
- Pursue cost-effectiveness
- Metal melting temperature
- Cooling rate
- Abrasion resistance requirements
- Density and weight
- Product quantity demand
- Corrosion resistance in different environments
- Mechanical properties required by the application
Metal casting detail analysis
All customers can benefit from it.
Mulan MFG is a professional metal casting manufacturer, rich metal casting experience and reasonable use of metal casting knowledge to solve quality problems in different situations.
When the metal solution is cooled and solidified in the mold, more outlets and channels are needed to remove excess gas, so that the metal casting solution can completely fill the mold cavity, but unreasonable channel setting or poor mold permeability will cause gas Trapped inside the metal casting parts, resulting in a lack of material.
Get more solutions on how to solve blowholes in metal castings.
The metal casting solution shrinks during the cooling process. This is a normal metal casting performance. Usually metal
Casting supplier reasonably sets the metal casting molds after calculation, but the temperature of the metal solution is too high or the mold runner is unreasonable, resulting in uneven solidification, and uneven material shrinkage will cause devastating quality defects to metal casting parts. Such as: pores or deformation, or even change the internal pressure of the material.
- Open shrinkage defect
- closed shrinkage defect
- deformed shrinkage defect
Get more solutions on how to solve shrinkage defects in metal castings.
When authorizing china metal casting foundry to run your casting parts manufacturing tasks, please don’t be too concerned about the cost of metal casting molds. Molds made of low-grade materials will often experience wear and other damage, which has a huge impact on the quality of casting parts. It will waste a lot of your time cost and mold cost. As the core technology of metal casting supplier, mold cannot be measured by money. There are many ways to manufacture low-cost molds, but high-quality molds require inspection and technology.
- Poor processing
- Poor heat treatment
- Unreasonable runner
- Low-quality materials
- Short mold life
How to make high-quality casting mold solutions.
In many years of production experience, we have found that many metal casting manufacturer use metal materials after multiple castings for melting. These materials are not pure, and the residue inside is not filtered, and the residue will be embedded in the product during the casting process. It is a low-level error to cause a honeycomb or spongy appearance. And impure metal solution will affect the melting point and fluidity, and it can also cause different cracks and defects on the surface of casting parts.
Mulan MFG has a complete quality system to prevent cutting corners in metal casting procedures.
metal casting foundry advantages
A full range of metal casting foundry with strong competitiveness.
1. Provide complete metal casting services and integrate multiple casting processes.
2. Professional customized high-quality metal casting services, on-demand service, and manufacturing according to drawings.
3. Help customers optimize product design and improve casting performance and efficiency.
4. The manufacturing environment is clean, pollution-free and environmentally friendly.
5. Liquid metal flow testing and evaluation, eliminating quality hazards.
6. Focus on metal casting parts with complex shapes.
7. Short-term rapid turnover ability.
8. Professional English technical team, quick docking to help solve technical problems.
9. A strong list of metal materials to meet various industry requirements.
10. Complete one-stop processing services: cnc machining, surface treatment, heat treatment, etc.
11. Real metal casting manufacturer cost quotation, optimized low-cost control.
12. On-time delivery, safe packaging, and own transportation channels.
what is metal casting foundry ?
And they how to work ?
Metal casting company (metal casting foundry) will carry out metal casting procedures for ferrous metals or non-ferrous metals, and implement them in accordance with the casting procedure standards, including: quality inspection procedures, gas and oil tightness testing, packaging and transportation, etc., and can be based on customers’ casting products Design for precision machining, surface spraying, etc., and sales.
The metal casting supplier is equipped with specialized casting process equipment to implement specific casting technologies in accordance with international casting standards, such as: investment casting, die casting, sand casting, etc. The reliable metal casting company adopts an automated casting process, and is equipped with an Internet system to detect all links in the casting process, and accepts long-term inventory orders from customers, and delivers pre-cast parts to customers in batches (such as: producing 20.000 pieces, 2000 pieces per batch, delivered within one year), in order to solve the customer’s order needs and financial pressure.
Why Choose Metal Casting Services Of Mulan - MFG
As a competitive Chinese metal casting manufacturer, we focus on producing high-quality, high-performance casting products. Behind our rich experience, we have faced many challenges, the most stringent quality requirements, the most complex design shapes, and the most Precise size requirements.
Before starting each project, we will fully understand your product specifications and requirements, and what we ultimately want is the use environment and performance. Formulate exclusive metal casting production processes and quality inspection plans, and strictly control the development and processing of casting molds. Use technology to prevent cracks and pores and prevent defective products from being delivered.
We will mail samples to you for confirmation. You will know our capabilities and work results. If the answer is yes, then mass production will be carried out in the shortest time. If it is negative, we will immediately start the amendment plan.
In general, at Mulan MFG, we can control any quality problems and will meet all your requirements. Your product project is safe, the capital investment is cost-effective, we are the most reliable metal casting supplier partner.
What are the capabilities of Mulan MFG's metal casting company?
Product materials of cast iron, cast steel, super duplex stainless steel, SST, copper-based and aluminum-based alloys, Die casting (ADC12 etc.);
Surface treatment: deburring, sandblasting, anodizing, painting, printing, electroplating, high gloss, mirror polishing, blackening, powder coating, etc.
Which industries are suitable for metal casting services?
Medical – Stainless Steel 400 Series
Valve – Stainless Steel 300 Series / Carbon Steel / Copper Alloy
Marine – 300 series stainless steel / 400 series stainless steel / aluminum alloy / copper alloy
Food processing – 300 series stainless steel / 400 series stainless steel
High temperature resistant products – carbon steel / 400 series stainless steel
Electronics – pure copper
Farm Machinery – Carbon Steel / Stainless Steel / Aluminum Alloy / Copper Alloy / Cast Iron
Industrial Manufacturing – Carbon Steel / Stainless Steel / Aluminum Alloy / Copper Alloy / Cast Iron
Construction Industry – Carbon Steel / Stainless Steel / Aluminum Alloy / Copper Alloy / Cast Iron
Does Mulan MFG set the minimum order quantity?
How much can the maximum quantity be produced?
No, the production of the mold is to be developed. Once the mold is produced and the quality is recognized, then 1 product can become an order.
We are a real China metal casting supplier, you can get the most flexible order quantity and the most reasonable metal casting china foundry quotation here.
We have a monthly supply capacity of 3000 Ton, within this range, we can smoothly deliver the order requirements.
Advantages of metal casting company
- Low – cost metal casting molds.
- Close to any complex geometry.
- Can reach precise tolerances.
- Can create a perfect surface.
- Wide selection of materials.
- High efficiency metal casting manufacturer
- The product cost is lower.
How to choose the metal casting services process correctly？
Mulan metal casting company will help customers choose the most reasonable casting process based on the following product characteristics, which can not only reduce costs and unnecessary waste, but also achieve the expected high-quality casting results.
- Material setting.
- The surface finish and accuracy are limited.
- Budget investment of metal casting molds.
- Product manufacturing cost budget.
- The number of product requirements within a time unit.
- Material characteristics of product use environment restrictions.
- The choice of surface treatment is restricted.
Factors affecting the quality of metal casting services？
The experienced china metal casting company pays great attention to the following factors that affect quality.
The temperature and casting process of each metal will be different.
During the pouring process, the balance of volume flow must be strictly controlled. High temperatures can cause pores in the product.
The speed of the casting process should be consistent with the flow direction of the entire molten metal itself.
Yes, we are a manufacturer with ISO9001-2015 quality standards, advanced equipment and a complete supply chain, and a one-stop service manufacturer focusing on custom metal product processing.
Of course, Mulan MFG has a team of experienced technical experts. In many cases, our customers only have ideas but no reasonable design models. We can survey and design according to customer requirements or existing samples.
Generally, the processing of metal parts will follow the DIN 2768f standard, and the plastic products will follow the 2768m standard.
- Tolerance Range: ±0.008mm～0.010mm
Cylindrical Circumference 0.01mm/100mm
- End Face Flatness 0.02mm/200mm
Thread Pitch Accuracy 0.06mm/300mm
- Roughness: Ra0.8
- International Tolerance Level: IT6-IT8
- Outer Circle Accuracy 0.005-0.01mm
- Surface Finish After Grinding Machine Can Reach Ra0.4
Please mark more detailed tolerance standards on the product design plan and technical requirements, which is very important.
1. Review the product design and check whether all size requirements are reasonable and clear.
2. Develop detailed production plan and manufacturing process plan
3. Control the manufacturing links where quality risks may occur.
4. The initial raw materials are inspected and the material report is reviewed.
5. Three dimensional inspections at the initial, mid and final stages to ensure that the products meet quality requirements.
6. Final surface inspection.
7. Packaging inspection.
All quality inspection processes are in line with ISO9001-2015 standards.
1) Western Union for samples cost or very small order
2) 100% T/T in advance when amount less than 1000USD
3) 50% deposit, 50% balance by T/T before shipment when order amount from 3000USD to 5000USD.
4) 30% deposit, 70% balance by T/T before shipment when order amount over 5000USD.
5) L/C payment term for big amount order is acceptable.
30% advance payment to start project production.
If there is a mold, a 50% advance payment of the mold cost is required.
After the product inspection report is passed, 40% and the balance of the mold will be paid.
30% of the balance payment is paid before the product is shipped.
Of course, we have a professional freight forwarding department that can solve all international transportation problems, including sea, air and express.
Yes, we opened the agency cooperation model to many large international trading companies in 2018 to provide the most competitive services for local customized metal parts. Agents can enjoy very preferential discounts and do not need to worry about product quality issues. .environment and use requirements of the product.