precision OEM Metal Stamping manufacturer
- Low Cost Metal Stamping Dies.
- 10 – 5.000,000 Custom Metal Stamping Services
- 20 Ton – 1.000 Ton High-Speed Sheet Metal Stamping China
- Real Metal Stamping Supplier Quote.
- Global On-Time delivery Services.
- 3000+ Customers Choose Mulan MFG
Custom Metal Stamping Services
Sheet metal stamping services is to put the metal plate or metal coil into the metal stamping die, relying on the stamping equipment to apply pressure to the stamping die, the metal plate is bent, formed, embossed, flanging, punching and other steps in the precision stamping die. Finally, we get the precision sheet metal stamping parts in our design.
In the stamping process, reasonable metal stamping dies design is very important, and it must be matched with high-precision metal stamping dies conponents. This is the most important step to ensure large quantities of custom metal stamping services.
Mulan MFG is a custom sheet metal stamping supplier of China. It has passed the ISO9001-2015 quality system certification. It has been focusing on precision metal stamping services for more than 18 years. It has a deep understanding of the requirements of various industries for sheet metal stamping parts, and provides ASTM standards on demand. Metal stamping parts and precision metal stamping dies manufacturing solution services.
Relying on rich production experience, excellent technical team and the most advanced high-speed stamping equipment, we have successfully executed more than 1000 kinds of metal stamping parts manufacturing tasks with complex structures, and met the demanding requirements and industry standards of customers.
Sheet Metal Stamping Services ability
shot-run Metal Stamping Services
Precision metal stamping services is a widely used sheet metal forming services. It is characterized by low-cost and high-efficiency mass production. It can maintain stable high quality and progress, and customize production according to your needs and tolerance ranges.
Progressive Die Stamping Services
It is a high-efficiency metal stamping services. The progressive die stamping mold has multiple stations, and each station will perform different stamping steps, such as: cutting, bending, hole, rolling, stamping LOGO, etc. It has the characteristics of high production efficiency, lower cost, higher repeatability, and higher precision. The technical cost of the mold is relatively high, which is suitable for the rapid production of mass products.
sheet metal stamping services
As the industry’s leading sheet metal stamping supplier, we strictly abide by the ISO 2768 tolerance standard. In addition, we can challenge the demanding precision tolerance requirements, and we will do our best to meet them.
|Minimum Tolerance Standard Guide||standard||customer standard|
|Thickness||0.2mm-12mm||0.2mm - 12mm|
|Standard sheet thickness||-0.2mm||-0.02mm|
|Tolerance of stamping die||±0.05mm||±0.01mm|
One-Stop sheet Metal stamping Services
The real material report and performance test report will be delivered to the customer together with the metal stamping parts.
Wire Drawing Board
Mirror polished sheet
201 | 303 | 304 | 316 | 316L
416 | 420 | 430 | 440c | 301
17-4 | 15-5 | 18-8
6061 | 5052 | 6063 | 7075 | 7050 | 2024
1018 | 4130 | 4140 | A36 | Q235 | Q255
1045 | O1 | A2 | A3 | D2 | S7 | H13
C101 | C260 | C110| C360 | C932
C101 | C260 | C110| C360 | C932
what is sheet metal stamping services ?
Precision sheet metal stamping services is one of the indispensable industrial manufacturing processes. It plays a vital role in the manufacturing industry. It makes high-volume sheet metal process highlight the characteristics of high efficiency, stable quality, and strong economic benefits. Some high-end manufacturing industries can take advantage of the flexible design features of precision stamping parts to accurately create precision stamping products with very complex structures.
Low cost and economic benefits: relying on high-quality stamping dies or progressive die stamping, large quantities of metal stamping parts can be quickly operated, labor costs and the proportion of defective products can be reduced, and economic benefits can be improved.
Less material waste: Reasonable mold design and material placement will maximize the use of material space and reduce material waste to a minimum.
Stable high quality: Precision high-quality molds can ensure that the size of the product meets the standard and is uniform. Although there are multiple steps in the progressive die stamping, as long as the mold does not damage the product, there will be no large quantities of defective products.
Automation and high efficiency: We use cnc high-speed punching machine to automatically produce products from sheet to finished product, and in-mold welding, riveting, threading, etc. can be built into the mold.
metal stamping services details
Please choose a reliable and industry-competitive sheet metal stamping company, and deal with manufacturing details reasonably, which will save you more communication and time costs, reduce product quality risks.
When the metal plate with a thickness of more than 3mm is cut by the punching machine, 2/3 of the inner part of the metal plate is broken by external force instead of being cut by a sharp crossing, and the edge is uneven. Many products are used as decorative parts, and the cross-section of the side will also have a decorative effect.
Therefore, we will use extrusion dies for secondary stamping to modify the edges of the products into a smooth and clean state.
Why Choose Mulan MFGMetal Stamping Services
Mulan MFG has an advanced independent metal stamping die base, providing metal stamping die design and manufacturing with the most highest quality standards. Different product structures will choose different metal stamping dies, including: precision single stamping die, progressive stamping die, in-die tapping stamping, composite die stamping, etc. The cycle is usually 15 days, and the metal stamping die with complex structure will not exceed 30 days.
We have provided complete OEM Stamping manufacturing Services for more than 1500 buyers around the world, delivered on time to 30 countries and regions around the world, and won the trust of many buyers with high-quality stamping parts and efficient on-time delivery. Stable cooperative relationship.
High Quality Production : Mulan MFG has always been a professional team of quality engineers to carry out strict inspections on our products. Our product qualification rate is above 95%. You do not need to worry about receiving bad products because quality is the life of Mulan MFG.
Real Factory Price : Strong internal manufacturing capacity, can control all cost consumption, from raw materials to transportation, all steps are under our control, years of manufacturing network construction can get a real quotation from the factory, no middleman profit space.
On-Time Delivery : Mulan MFG knows how to compress time, formulate a complete production process mechanism, effectively and efficiently work, and maximize its manufacturing capabilities according to the production cycle provided by customers.
Quality Control Of
Metal Stamping parts
Strict quality control is Mulan MFG’s corporate life. From raw materials to product packaging and transportation, every link is under our supervision, ensuring that 99% of high-quality sheet metal stamping Parts are delivered to customers.
01. Raw material quality inspection
Long-term cooperation with large steel mills, all materials will have a material inspection report (chemical report & physical report) before they are put into storage.
02. Initial size inspection
Measure the size of the material to prevent insufficient machining allowance and poor material.
03. Production process control
Develop a production schedule flow chart, control time nodes and production plans, and prevent delayed delivery.
04. Mid-term dimensional inspection
Perform product size inspection at each processing node, review possible quality risks during product processing, and stop the processing of problem products in time
05. Final size inspection
Perform all dimensional inspections on the finished products and record detailed inspection reports.
06. Surface & installation test inspection
Check the surface of the product to prevent surface problems such as bumps, scratches and defective surface treatments, and perform assembly tests on functional components to deliver products that meet the functionality.
What is Custom Metal Stamping services?
Provide complete sheet metal stamping and forming project manufacturing for different stamping product designs in various industries, and better realize the functionality and precision requirements of stamping products. Meet customer requirements. Custom stamping products on demand.
What's Type of Metal stamping services?
- Progressive die stamping
- Transfer Die Stamping
- Four-Slide Stamping
How metal stamping services Works?
Metal stamping is a cold forming process that uses molds and stamping machines to transform sheet metal into different shapes. A flat sheet of metal (often called a blank) is fed into a sheet metal press, which uses tools and die surfaces to shape the metal into a new shape. Production equipment and metal manufacturers that provide stamping services place the material to be stamped between the mold parts, where pressure is used to shape the material and cut it into the final shape required by the product or component.
How to ensure the delivery of high-quality Metal stamping parts？
We have a professional quality control team to check every process in accordance with the quality control plan. The quality details of all products should be checked before packaging. Use advanced quality inspection equipment. (Support third-party quality inspection team for review)
- CMM Equipment
- Deltronic Pins
- Digital Height Gages
- Digital Microscope
- Digital Micrometers & Calipers
- Hardness Testers
- Master Gauge Blocks
- Optical Comparators
- Pull Testers
- Virtek (Laser Scanner)
Yes, we are a manufacturer with ISO9001-2015 quality standards, advanced equipment and a complete supply chain, and a one-stop service manufacturer focusing on custom metal product processing.
Of course, Mulan MFG has a team of experienced technical experts. In many cases, our customers only have ideas but no reasonable design models. We can survey and design according to customer requirements or existing samples.
Generally, the processing of metal parts will follow the DIN 2768f standard, and the plastic products will follow the 2768m standard.
- Tolerance Range: ±0.008mm～0.010mm
Cylindrical Circumference 0.01mm/100mm
- End Face Flatness 0.02mm/200mm
Thread Pitch Accuracy 0.06mm/300mm
- Roughness: Ra0.8
- International Tolerance Level: IT6-IT8
- Outer Circle Accuracy 0.005-0.01mm
- Surface Finish After Grinding Machine Can Reach Ra0.4
Please mark more detailed tolerance standards on the product design plan and technical requirements, which is very important.
1. Review the product design and check whether all size requirements are reasonable and clear.
2. Develop detailed production plan and manufacturing process plan
3. Control the manufacturing links where quality risks may occur.
4. The initial raw materials are inspected and the material report is reviewed.
5. Three dimensional inspections at the initial, mid and final stages to ensure that the products meet quality requirements.
6. Final surface inspection.
7. Packaging inspection.
All quality inspection processes are in line with ISO9001-2015 standards.
1) Western Union for samples cost or very small order
2) 100% T/T in advance when amount less than 1000USD
3) 50% deposit, 50% balance by T/T before shipment when order amount from 3000USD to 5000USD.
4) 30% deposit, 70% balance by T/T before shipment when order amount over 5000USD.
5) L/C payment term for big amount order is acceptable.
30% advance payment to start project production.
If there is a mold, a 50% advance payment of the mold cost is required.
After the product inspection report is passed, 40% and the balance of the mold will be paid.
30% of the balance payment is paid before the product is shipped.
Of course, we have a professional freight forwarding department that can solve all international transportation problems, including sea, air and express.
Yes, we opened the agency cooperation model to many large international trading companies in 2018 to provide the most competitive services for local customized metal parts. Agents can enjoy very preferential discounts and do not need to worry about product quality issues. .environment and use requirements of the product.